Reverse engineering · Ingleside, IL

The part is dead.
Your machine isn't.

Limitless KNC brings no-longer-available parts back — as editable, parametric STEP files you can machine from, modify, and archive. Need it made? We deliver finished parts with drawings. Serving machine shops, tool & die, restoration, and marine across Lake County & SE Wisconsin.

SCANPOINT CLOUD · 0.02 MM
DRAG TO ROTATE · SLIDE: SCAN → CAD → PRINTED PART
Services

One dead part.
Three ways to bring it back.

Most shops don't need a scan — they need a file they can actually work with. Every job starts with one question: what do you need to do with this part?

◆ Most requested

Scan-to-CAD

DELIVERABLE: PARAMETRIC STEP FILE

We scan your part and rebuild it as clean, feature-based CAD — not a frozen mesh. Edit dimensions, apply tolerances, send it straight to CAM.

  • Fully parametric solid, rebuilt feature-by-feature
  • Wear vs. design-intent review with your sign-off
  • Opens in any CAD/CAM system — SolidWorks, Mastercam, NX
Quote Scan-to-CAD
◆ Full pipeline

Scan-to-CAD-to-Part

DELIVERABLE: STEP + FINISHED PARTS + DRAWINGS

The complete replacement path: we reverse engineer the part, then make it — with engineering drawings for your records and reorders.

  • Everything in Scan-to-CAD
  • Finished parts, FDM or resin, fit-checked
  • Dimensioned drawings — the next reorder is a phone call
Quote the full pipeline
Basic

Mesh capture

STL / OBJ

Raw high-resolution scan data for inspection or your own in-house modeling.

  • 0.02 mm captured geometry
Ask about mesh
How it works

Dead part in.
Production file out.

A documented, repeatable SOP on every job — with a maintained calibration log to back it up.

10 OP 10 — CAPTURE

Scan

Your part is captured at 0.02 mm accuracy. Complex geometry, dark or reflective surfaces — handled with proper surface prep. You keep the part.

EQUIP: 29-LINE LASER SCANNER · AESUB PREP
20 OP 20 — REBUILD

Parametric CAD

The mesh is a reference, not the deliverable. We rebuild true feature-based CAD, resolving wear vs. original design intent — with your sign-off before modeling starts.

OUTPUT: STEP AP214/AP242 · FUSION 360
30 OP 30 — PRODUCE

Finished part

Full-pipeline jobs go to production: FDM or resin, fit-checked against the model, shipped with dimensioned drawings and an archived model.

SHIP: PARTS + DRAWINGS + ARCHIVE
Capability

Built for shop-floor standards

The tooling and process discipline behind every deliverable.

0.02 MM

Laser scanning accuracy

29-line laser capture for fine detail and large parts alike. Every job runs against a maintained calibration log.

100% PARAMETRIC

Fusion 360 rebuilds

Feature-based models on a commercial license — no auto-converted mesh solids. Files your engineers can edit and trust.

4 PRINTERS

Industrial FDM & resin

Multi-printer FDM fleet plus large-format resin — prototypes, fixtures, jigs, and end-use replacement parts.

1 BIZ DAY

Quote turnaround

One flat number. No line items, no surprises. Send a photo, get an answer.

Got a part nobody makes anymore?

Send a photo and one sentence about what it does. You'll get a straight feasibility answer and a flat-number quote within one business day.

Request a Quote
Request a quote

Start the job

Prefer to talk? Call direct — you'll reach the person who does the work, not a sales desk.

Direct line 847-660-8445
Shop location Ingleside, IL — Lake County
Service area Lake & McHenry Co. IL · SE Wisconsin